{"id":194855,"date":"2026-03-27T12:16:45","date_gmt":"2026-03-27T11:16:45","guid":{"rendered":"https:\/\/eurecat.org\/?page_id=194855"},"modified":"2026-03-27T12:18:40","modified_gmt":"2026-03-27T11:18:40","slug":"ultrasonic-manufacturing-technologies","status":"publish","type":"page","link":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/","title":{"rendered":"Ultrasonic manufacturing technologies"},"content":{"rendered":"

Differential technologies<\/p>\n

Ultrasonic manufacturing technologies<\/h1>\n<\/div><\/div><\/div><\/div><\/div>

Eurecat Ultrasonic Manufacturing: High-precision, high-resolution solutions with tailored materials for efficient, functional, and scalable industrial production<\/h2>\n<\/div>

Miniaturization has become a key trend in high-precision, high value-added industries<\/strong>. The manufacturing of microparts and microcomponents involves advanced technologies such as micromachining, high-resolution 3D printing, and micro-injection molding.<\/strong> The latter presents drawbacks related to energy consumption, excessive material use, and waste generation, among others.<\/p>\n

Ultrasonic technology<\/strong> represents a new opportunity to address this recurring challenge in high value-added sectors such as medical devices, electronics, automotive, watchmaking, and high-precision equipment and product industries.<\/strong><\/p>\n<\/div><\/div><\/div>

The challenge<\/h3>\n<\/div>

Each method offers specific benefits depending on the material, design complexity, and production scale.<\/strong> In particular, micro-injection molding is one of the most widely used technologies for micropart production<\/strong>, as it provides exceptional precision, repeatability, and efficiency.<\/p>\n

However, conventional injection molding presents several drawbacks:<\/strong> high energy consumption, excessive material use, waste generation, limited feasibility, etc., especially when producing very small parts weighing between 0.1 g and 1.5 g<\/strong> or with diameters of 0.250 mm.<\/strong><\/p>\n

The use of ultrasonic manufacturing technologies represents a paradigm shift in terms of precision, speed, and energy consumption.<\/strong><\/p>\n<\/div><\/div><\/div>

Eurecat\u2019s strategy<\/h3>\n<\/div>

We eliminate design and process constraints in the manufacturing of microparts and microcomponents<\/strong> through a flexible approach, starting with feasibility studies or proof-of-concept tests<\/strong> to ensure efficient and successful industrialization of new products.<\/strong><\/p>\n<\/div>

Experience and competitive results<\/h3>\n<\/div>

More than 20 years of experience in ultrasonic micro-injection molding processes and the development of various patents position Eurecat as the most competitive and suitable partner to tackle new challenges in ultrasonic manufacturing.<\/strong><\/p>\n<\/div><\/div><\/div><\/div><\/div>

Eurecat, your strategic partner in miniaturization.\n<\/h2>
We work on your miniaturization challenges with a flexible, results-oriented approach in ultrasonic manufacturing technologies.\n<\/div>
<\/div><\/div><\/div><\/div><\/div><\/div><\/div>

20 years leading innovation in the ultrasonic manufacturing industry<\/h2>\n<\/div>

Pioneers in ultrasonic manufacturing (USM) since 2005, Eurecat combines in-house expertise, patents, and a renewed second-generation platform to reduce risks and industrialize new micro-molding applications.<\/p>\n

Our flexible, results-oriented model (from proof of concept to industrial scale-up) makes us a true plug-and-play partner for high value-added sectors.<\/p>\n<\/div><\/div><\/div>

<\/span><\/div>
<\/div><\/div>

We address both product and process challenges throughout the entire innovation cycle (concept, feasibility, development, and industrialization), leveraging ultrasonic molding to enhance precision, sustainability, and productivity.<\/p>\n<\/div><\/div><\/div>

1<\/p>\n<\/div>

Development of new processes<\/h3>\n<\/div>

Conceptualization, design, proof of concept (PoC), and industrialization.<\/p>\n

\n

<\/h3>\n<\/div>\n<\/div><\/div><\/div>

2<\/p>\n<\/div>

Process improvement with ultrasonics<\/h3>\n<\/div>

Molding, overmolding, joining, and extrusion.<\/p>\n<\/div><\/div><\/div>

3<\/p>\n<\/div>

Product and part development<\/h3>\n<\/div>

From concept to manufacturing feasibility for high-precision parts.<\/p>\n<\/div><\/div><\/div>

4<\/p>\n<\/div>

Technical and economic feasibility studies<\/h3>\n<\/div>

Parameter optimization and risk reduction.<\/p>\n

\n

<\/h3>\n<\/div>\n<\/div><\/div><\/div>

5<\/p>\n<\/div>

Plug-and-play solutions<\/h3>\n<\/div>

Solutions focused on adjustability, multi-material capability, precision, and productivity, minimizing purging and the consumption of energy and materials.<\/p>\n<\/div><\/div><\/div>

6<\/p>\n<\/div>

Material testing and characterization<\/h3>\n<\/div>

(e.g., COC, PP, POM, PEEK, PLA)<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Eurecat, your R&D&I partner in ultrasonic solutions<\/h2>\n<\/div>

Ultrasonic molding (USM)<\/strong> replaces bulk heating and high-pressure screw systems with direct, on-demand energy applied straight to the polymer. By melting shot-by-shot and plastifying within the mold, USM enables thinner walls, extreme aspect ratios, and superior consistency.<\/strong> The result is faster development, less waste, and drastically lower energy consumption for high-precision micro and small parts.<\/p>\n

\n
\n
<\/div>\n<\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div>
<\/span><\/div>

Leading acceleration<\/h3>\n<\/div>

A systematic and flexible approach that delivers differential value to our strategic partners.<\/p>\n<\/div><\/div><\/div>

<\/span><\/div>

Highly disruptive<\/h3>\n<\/div>

Starting with a proof of concept (PoC) to reduce technological risks and focusing on impact.<\/p>\n<\/div><\/div><\/div>

<\/span><\/div>

Unique value<\/h3>\n<\/div>

Covering the entire innovation cycle, from the concept of new microparts or micromanufacturing processes to industrialization.<\/p>\n<\/div><\/div><\/div>

<\/span><\/div>

Risk mitigation<\/h3>\n<\/div>

With a multi-sector and multi-technology approach, combining USM to deliver the best solution.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Make the impossible possible with Eurecat: transform micro-scale challenges into production-ready parts with efficient<\/strong>, low-pressure ultrasonic molding.<\/p>\n<\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":39,"featured_media":194887,"parent":84673,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"100-width.php","meta":{"footnotes":""},"class_list":["post-194855","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"\nUltrasonic manufacturing technologies - Eurecat<\/title>\n<meta name=\"description\" content=\"Eurecat Ultrasonic Manufacturing offers high-precision, high-resolution solutions with tailored materials for efficient, functional, and scalable industrial production.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ultrasonic manufacturing technologies - Eurecat\" \/>\n<meta property=\"og:description\" content=\"Eurecat Ultrasonic Manufacturing offers high-precision, high-resolution solutions with tailored materials for efficient, functional, and scalable industrial production.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/\" \/>\n<meta property=\"og:site_name\" content=\"Eurecat\" \/>\n<meta property=\"article:modified_time\" content=\"2026-03-27T11:18:40+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/eurecat.org\/wp-content\/uploads\/2026\/03\/NOM-UT_DESTACADA_SECTORS-1.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"520\" \/>\n\t<meta property=\"og:image:height\" content=\"272\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/ultrasonic-manufacturing-technologies\\\/\",\"url\":\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/ultrasonic-manufacturing-technologies\\\/\",\"name\":\"Ultrasonic manufacturing technologies - Eurecat\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/eurecat.org\\\/en\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/ultrasonic-manufacturing-technologies\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/ultrasonic-manufacturing-technologies\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/eurecat.org\\\/wp-content\\\/uploads\\\/2026\\\/03\\\/NOM-UT_DESTACADA_SECTORS-1.jpg\",\"datePublished\":\"2026-03-27T11:16:45+00:00\",\"dateModified\":\"2026-03-27T11:18:40+00:00\",\"description\":\"Eurecat Ultrasonic Manufacturing offers high-precision, high-resolution solutions with tailored materials for efficient, functional, and scalable industrial production.\",\"breadcrumb\":{\"@id\":\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/ultrasonic-manufacturing-technologies\\\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/ultrasonic-manufacturing-technologies\\\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/ultrasonic-manufacturing-technologies\\\/#primaryimage\",\"url\":\"https:\\\/\\\/eurecat.org\\\/wp-content\\\/uploads\\\/2026\\\/03\\\/NOM-UT_DESTACADA_SECTORS-1.jpg\",\"contentUrl\":\"https:\\\/\\\/eurecat.org\\\/wp-content\\\/uploads\\\/2026\\\/03\\\/NOM-UT_DESTACADA_SECTORS-1.jpg\",\"width\":520,\"height\":272},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/ultrasonic-manufacturing-technologies\\\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Inici\",\"item\":\"https:\\\/\\\/eurecat.org\\\/en\\\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Differential technologies\",\"item\":\"https:\\\/\\\/eurecat.org\\\/en\\\/differential-technologies\\\/\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"Ultrasonic manufacturing technologies\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\\\/\\\/eurecat.org\\\/en\\\/#website\",\"url\":\"https:\\\/\\\/eurecat.org\\\/en\\\/\",\"name\":\"Eurecat\",\"description\":\"Otro sitio realizado con WordPress\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\\\/\\\/eurecat.org\\\/en\\\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Ultrasonic manufacturing technologies - Eurecat","description":"Eurecat Ultrasonic Manufacturing offers high-precision, high-resolution solutions with tailored materials for efficient, functional, and scalable industrial production.","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/","og_locale":"en_US","og_type":"article","og_title":"Ultrasonic manufacturing technologies - Eurecat","og_description":"Eurecat Ultrasonic Manufacturing offers high-precision, high-resolution solutions with tailored materials for efficient, functional, and scalable industrial production.","og_url":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/","og_site_name":"Eurecat","article_modified_time":"2026-03-27T11:18:40+00:00","og_image":[{"width":520,"height":272,"url":"https:\/\/eurecat.org\/wp-content\/uploads\/2026\/03\/NOM-UT_DESTACADA_SECTORS-1.jpg","type":"image\/jpeg"}],"twitter_card":"summary_large_image","twitter_misc":{"Est. reading time":"5 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/","url":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/","name":"Ultrasonic manufacturing technologies - Eurecat","isPartOf":{"@id":"https:\/\/eurecat.org\/en\/#website"},"primaryImageOfPage":{"@id":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/#primaryimage"},"image":{"@id":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/#primaryimage"},"thumbnailUrl":"https:\/\/eurecat.org\/wp-content\/uploads\/2026\/03\/NOM-UT_DESTACADA_SECTORS-1.jpg","datePublished":"2026-03-27T11:16:45+00:00","dateModified":"2026-03-27T11:18:40+00:00","description":"Eurecat Ultrasonic Manufacturing offers high-precision, high-resolution solutions with tailored materials for efficient, functional, and scalable industrial production.","breadcrumb":{"@id":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/#primaryimage","url":"https:\/\/eurecat.org\/wp-content\/uploads\/2026\/03\/NOM-UT_DESTACADA_SECTORS-1.jpg","contentUrl":"https:\/\/eurecat.org\/wp-content\/uploads\/2026\/03\/NOM-UT_DESTACADA_SECTORS-1.jpg","width":520,"height":272},{"@type":"BreadcrumbList","@id":"https:\/\/eurecat.org\/en\/differential-technologies\/ultrasonic-manufacturing-technologies\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Inici","item":"https:\/\/eurecat.org\/en\/"},{"@type":"ListItem","position":2,"name":"Differential technologies","item":"https:\/\/eurecat.org\/en\/differential-technologies\/"},{"@type":"ListItem","position":3,"name":"Ultrasonic manufacturing technologies"}]},{"@type":"WebSite","@id":"https:\/\/eurecat.org\/en\/#website","url":"https:\/\/eurecat.org\/en\/","name":"Eurecat","description":"Otro sitio realizado con WordPress","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/eurecat.org\/en\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"}]}},"_links":{"self":[{"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/pages\/194855","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/users\/39"}],"replies":[{"embeddable":true,"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/comments?post=194855"}],"version-history":[{"count":1,"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/pages\/194855\/revisions"}],"predecessor-version":[{"id":194865,"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/pages\/194855\/revisions\/194865"}],"up":[{"embeddable":true,"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/pages\/84673"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/media\/194887"}],"wp:attachment":[{"href":"https:\/\/eurecat.org\/en\/wp-json\/wp\/v2\/media?parent=194855"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}