Manufacturing

Packaging

Eurecat transforms the packaging sector’s value chain by driving circular, intelligent and more sustainable products.

We accelerate packaging innovation by optimizing materials and industrial processes. We drive digitalization and enhance product revalorization through to final recycling.

We support companies in their development challenges by providing more sustainable, efficient packaging solutions adapted to new regulatory and market requirements. We transform difficulties into opportunities for innovation and business growth.

Value-added solutions

  • Advanced packaging materials (PE, PET and rPET)
  • Ecodesign and sustainability
  • Design and simulation
  • Validation and testing
  • Industrial packaging processes

Ecodesign-based solutions

  • Material reduction (lightweighting)
  • Monomaterial and design-for-disassembly
  • Recyclability optimization
  • Food waste reduction
  • Incorporation and optimization of recycled materials

Technologies applied to packaging

  • Digitalization and smart packaging
  • Photonics and AI-based vision
  • Encapsulation and coatings
  • Robotics
  • Printed electronics

Key innovation areas

  • Food
  • Cosmetics
  • Pharmaceuticals
  • E-commerce
  • Industrial and logistics packaging
  • Smart packaging

Polymeric Materials Analysis and Characterisation Laboratory

We have specialized laboratories to shape and test new packaging solutions.
More information

Services

We support companies throughout their innovation process, from conceptualization to validation and subsequent industrial implementation.

  • Replacement of conventional plastics with natural-origin materials (paper, cardboard, aluminum and cellulose)
  • Reusable and longer-lasting packaging
  • Multilayer polymer recycling
  • New products based on paper, cardboard, glass or aluminum
  • Sustainable supply chain redesign
  • Sensors, AI and traceability to optimize logistics, safety and product traceability
  • Development and application of bioplastics for food packaging

Materials development

  • Advanced materials of plant and animal origin
  • Paper, cardboard, metals, aluminum and glass
  • Recycled polymers and synthetic biopolymers
  • Composite and multilayer materials
  • Natural coatings

Manufacturing processes

  • Extrusion, injection and thermoforming
  • Paper/cardboard conversion processes
  • Industrial scale-up and process validation
  • Automation and applied robotics
  • Product and process simulation and optimization

Digitalization and smart packaging

  • Traceability (RFID, NFC, blockchain)
  • Digital passport
  • Sensorization and monitoring
  • Quality control with machine vision
  • Artificial intelligence applied to processes
  • Industrial cybersecurity

Ecodesign and sustainability

  • Life cycle assessment (LCA)
  • Design for recyclability
  • Decarbonization strategies
  • Waste recovery and revalorization

Testing and validation

  • Aging and durability
  • Barrier properties
  • Recyclability and biodegradability
  • Microplastics detection

Transformative technological processes

Zero defects in the Packaging & Labelling production chain

The incorporation of photonics and artificial intelligence into the label and packaging production process transforms how final product quality is understood, moving toward a model based on real-time control, traceability and automated decision-making.

This technological evolution enables early detection of deviations and defects, ensuring high and consistent quality standards throughout the entire value chain. As a result, waste is reduced, productivity increases and resources are optimized, improving business competitiveness.

Intelligent and sustainable packaging

Eurecat combines sustainable materials with advanced digital technologies, such as printed electronics, RFID/NFC and traceability systems, to develop smart packaging solutions that improve safety, logistics and end-user interaction.

We work with labels, caps and all types of packaging: primary, secondary and tertiary.

Coatings and encapsulates for packaging and new functional materials

Eurecat develops advanced coatings, encapsulation systems and functional materials that bring new capabilities to packaging, incorporating solutions designed to ensure and optimize recyclability.

These solutions improve properties such as barrier, protection and product safety, integrating active functionalities such as antimicrobial, antioxidant properties or sensorization systems directly into the material. Additionally, adhesives and multilayer structures designed to facilitate separation and recycling are developed, advancing toward more sustainable and circular packaging.

Contact

Silvia Palomé Pont

Head of Packaging

Telecommunications engineer from UPC (Barcelona) with advanced studies in innovation management (Chalmers, Sweden) and leadership (ETH Zürich, Switzerland). She has over 20 years of international experience supporting technology companies in their strategic transformation processes, opening new markets and incorporating technological and process changes to drive their evolution and that of their innovation ecosystem.

From the Packaging division, we respond to the digitalization, sustainability and design challenges facing the sector, taking into account the entire value chain.

Cross-cutting services

Laboratories

Advanced characterization of packaging materials and development of specialized tests:

  • Mechanical, thermal and chemical properties
  • Oxygen and water vapor barrier properties
  • Characterization of biopolymers, recycled materials and conventional polymers
  • Determination of additives and material composition

Training

Specialized programs in:

  • Materials for sustainable packaging
  • Plastics transformation technologies
  • Circular economy applied to packaging
  • Packaging 4.0: automation, digitalization and smart factory

Consulting

Strategic support for business transformation and growth:

  • Technology watch, foresight and market studies
  • Technology roadmaps in digitalization, AI, circularity and double materiality
  • Innovation systematization and impact analysis
  • New business models and exploitation strategies

Success stories

Gràfiques Manlleu

Gràfiques Manlleu and Eurecat have developed a solution that integrates photonics, artificial intelligence and machine vision to detect label anomalies in real time and ensure zero-defect production.

Controlpack

Controlpack and Eurecat have created a solution based on the Internet of Things (IoT) that enables monitoring of the packaging process, reduces consumption and optimizes equipment maintenance.

Smart bottle to verify contents without opening

A new wine bottle developed by Eurecat incorporates sensors and a smart label to monitor temperature and verify contents without opening the container, improving traceability during distribution.

New biodegradable materials of natural origin

To advance toward more sustainable packaging, Eurecat has developed a biodegradable formulation of renewable origin designed to replace conventional plastics in industrial applications.

PPWR packaging recyclability certification – RecyClass

We support companies in evaluating and certifying packaging recyclability according to RecyClass standards, facilitating adaptation to the new European regulatory framework and improving product sustainability.